Process Engineering
Our team is capable to understand the requirement of client for Chemicals, Fine Chemicals, Pharmaceutical projects, etc and are competent to develop the Conceptual Engineering, Feasibility Studies, Master Planning and Basic Engineering.
Design of line Sizes, Piping MOC, Generation of Process Flow Diagrams, Material Balance, Development of P & IDs, Preparation of Process Data Sheets for all Equipments including Package Units, Pressure Drop Calculation, etc.
PHARMACEUTICALEXPERIENCE
We are group of experts having vast experience in conceptualization,designing,engineering,project management & qualification/ validation of various pharmaceutical projects.
We are capable of offering GMP compliant,innovative & Pragmatic solutions for a variety of services for Pharmaceuticals & Fine Chemical Projects like:
Feasibility Studies & Master Planning
Conceptual Design Studies
Basic Engineering
Detailed Engineering
Project Management
Procurement Assistance (TC/ TR/Expediting)
Construction Management
Qualification and Validation
We have vast experience in settingup various formulation as well as finechemicals/ API(bulk drugs) facilities.
OURAREAOFEXPERTISE (inbrief)
We are capable to engineer various Formulation facilities i.e.large volume Parenterals & small volume parenterals, OSD, Liquidorals, injectebles & sterile APIs. This we would able to achieve with our group of process & engineering experts.
Fine chemicals/ Bulk drugs facilities: designing fully automated state of art bulk drugs (APIs)/ intermediates manufacturing facilities. A lot of emphasisis given on instrumentation & control for automated process design as well as GMP for regulated markets.
Based upon survey plan & various process inputs we develop plot plan taking care of road access, setback & various local/ national statutory requirements like CCoE & OISD. Development of equipment layout, elevations etc based upon process inputs, ease of operation, co- ordination with other engineering disciplines, maintenance & accessibility.
Designing utility pipe sizes, development of working P&IDs based upon process requirements. Development of piping GA drawings, isometrics etc. for flawless co-ordination in terms of execution at site. Stress analysis of critical piping can also be done on client’s request. For critical co-ordination we use various softwares i.e PDMS (plant design management system).
Inorder to become swift & accurate in our engineering we use various software, ie, ChemCad, ROSA, CAESAR-II & STADDPRO. We use various project management tools i.e. S-curve, MS-project etc. for planning, organizing & controlling recourses to achieve specific goals in a project.
Competences regarding Qualification/ Validation
≥ Risk based qualification of equipments/ systems and facility.
≥ Preparation and implementation of Quality Systems.
≥ Conceptual design studies
≥ Conducting cGMP & GLP audits
≥ GAP analysis
≥ Process validation
≥ Dru product/ substance registration (technical part) documents preparation and review
≥ Preparation, review and implementation of SOPs.
≥ ANDA review,
≥ Process mapping